Customized Interior
Die Cut
Cradling products and delicate equipment in individual sculpted recesses is achieved by the die cut method of foam fabrication.
Foam type is determined by weight, size of objects to be packaged, environmental and handling conditions.
Precision steel ruled foam cutting dies are produced from patterns or blueprints. Along with the dies, blocks of foam are inserted into high-tonnage presses. Foam is then stamped out into exacting configurations. The result: precision cavities that surround and protect.
Custom Positioning
Foam type is determined according to specific payload requirements. Then constructed from modern shock absorbing materials, plush, cushioned recesses are fabricated around solid core plywood partition walls.
Partition walls are attached to case shell with steel angle braces and secured by high-strength tubular rivets.
When adjustability is preferred, polyethylene expanded foam is laminated to case walls and slotted in increments. Padded partitions can then be arranged to form a variety of cavity sizes. Cases and containers with this interior treatment are highly adaptable to changing requirements.
Partition walls are attached to case shell with steel angle braces and secured by high-strength tubular rivets.
When adjustability is preferred, polyethylene expanded foam is laminated to case walls and slotted in increments. Padded partitions can then be arranged to form a variety of cavity sizes. Cases and containers with this interior treatment are highly adaptable to changing requirements.
Diced Foam
Custom fit protection is possible for the most delicate equipment with diced foam interiors; contoured cavities can actually be picked out from 1" layers of cubed die cut foam. Cubes are partially connected so remaining foam stays neat and orderly.